How to make a countertop out of an old door

Published On: Sep 06 2012 05:02:08 PM EDT
Updated On: Sep 19 2012 04:06:38 PM EDT
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By Linda Merrill, Networx

A couple of years ago, I set out to re-do my old and outdated kitchen. Through a trade of services, I was receiving all new appliances, but beyond that, I had little money for a Boston-area remodeling contractor, so I decided to do it myself. My initial budget was $300, although it did “balloon” to nearly $500 by the time the work was complete.

The kitchen was a tiny, T-shaped space with limited counter or storage space. There was room along one of the walls to add a narrow counter that could provide both surface and hidden storage space. With such a limited budget, I had to get really creative with the use of materials to accomplish my goals.

In my garage, I had an 18” wide closet door that I’d removed from a small linen closet several years earlier. At about 77”, it was the exact right length for the wall and while I would have preferred a 15” deep counter, I made do with 18”. I could have cut the door down, but had neither the tools nor the skill to tackle that type of work (I am an interior designer, not a carpenter). Here are the steps to making a counter top from an old door:

1)    After a bit of trial and error, I built a simple base with 2”x2” boards that were secured to the underside of the door with L-brackets. Stretchers were added to stabilize the legs on the ends of the counter and were placed about 10” up from the ground. We used glue and L-brackets to attach the stretchers.


2)    The counter needed to be removable in case any of the appliances needed to be moved out of the kitchen, so I didn’t want to bolt the piece to the wall. Since it wasn’t going to be holding a lot of weight, I decided to stabilize the counter by attaching it to the wall with super-strong Velcro, which worked quite well.


3)    I lightly sanded and painted the counter with two coats of glossy exterior trim paint in a color that matched the other white counters.


4)    As I wanted covered under-counter storage, I added a burlap skirt all around the front and sides of the piece. Because I had gathered the skirting, it was quite heavy and the Velcro I planned on using to attach it couldn’t stand up to the weight of the fabric. I ended up using nail head trim and discreet stapling to secure the skirt. In retrospect, I would have made a tailored skirt that would have used less than half the fabric of a gathered skirt and would have been much lighter.


5)    I installed plain plastic shelving under the counter and behind the skirt, which provided many additional feet of storage space.


6)    I left the doorknob hole as it was because I realized that it was a perfect opening for cords to be plugged into the wall outlet below the counter.

With lumber and supplies, burlap fabric and plastic shelving, I estimated that the counter cost about $25 in total, yet provided much needed surface and storage space.

Source: http://www.networx.com/article/how-to-make-a-counter-top-from-an-old-d

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